You need to be logged in to mark episodes as watched. Log in or sign up.
Season 2021
2021x1
Prototyping with Applied Science: Design and build a bite sensor
Episode overview
Join me in brainstorming and building a bite force sensor that allows paraplegic musicians to smoothly control an expression pedal. This video will include construction tips and tricks,
.. show full overview
Join me in brainstorming and building a bite force sensor that allows paraplegic musicians to smoothly control an expression pedal. This video will include construction tips and tricks, methods, material selection, and a little design philosophy.
Tiny linear potentiometer used in final design: https://www.digikey.com/en/products/detail/bourns-inc/3046L-1-103/3781580
Spring-loaded linear potentiometer: https://www.digikey.com/en/products/detail/tt-electronics-bi/404R10KL1-0/2408603
Sil-Poxy for bonding silicone rubber to itself and other materials: https://www.smooth-on.com/product-line/sil-poxy/
Sorta Clear 40 - Platinum-cure silicone molding: https://www.smooth-on.com/products/sorta-clear-40/
Light-cure 3311 adhesive: https://www.mcmaster.com/1700A253/ (expensive, but this tube will last a long time)
Blue lasers on eBay "5mW" *wink* https://www.ebay.com/itm/3-Packs-900Mile-Strong-Laser-Pointer-Pen-Green-Blue-Red-Light-Visible-Beam-Lazer/174479770737
Braided shield, highly flexible, 4-conductor cable: https://www.digikey.com/en/products/detail/tensility-international-corp/30-00218/5270175
Fabric reinforced silicone sheet: https://www.mcmaster.com/8612K51/
Mechanical CAD on github: https://github.com/benkrasnow/BiteSensor
Support Applied Science on Patreon: https://www.patreon.com/AppliedScience
"200 Calories" on a nutrition label doesn't describe the total flammable caloric content. I explore the differences between digestible and flammable calories using a homemade calorimeter
.. show full overview
"200 Calories" on a nutrition label doesn't describe the total flammable caloric content. I explore the differences between digestible and flammable calories using a homemade calorimeter with glass windows.
Pressure sensor:
https://www.digikey.com/en/products/detail/te-connectivity-measurement-specialties/M5842-000005-10KPG/7592854
Schedule 160 pipe on McMaster:
https://www.mcmaster.com/7733K259/
32 ga nichrome wire:
https://www.amazon.com/gp/product/B07DL4DSWD/
Power supply (used for ignition wire):
https://www.amazon.com/gp/product/B07SS77N7K/
Keithley 6.5 digit multimeter:
https://www.tek.com/tektronix-and-keithley-digital-multimeter/dmm6500
Tek MSO 4 series oscilloscope:
https://www.tek.com/oscilloscope/4-series-mso-mixed-signal-oscilloscope
Soylent:
https://soylent.com/
Hmm, I perhaps mis-remembered that 20% stat from Sally Le Page's video: https://www.youtube.com/watch?v=92F_yocEchA There may have been another source that indicated the 20% number. This will probably show up in my future video on macronutrients.
Support Applied Science on Patreon:
https://www.patreon.com/AppliedScience
2021x3
Atomic Layer Deposition of copper - If you like sputtering, you'll love this!
Episode overview
An explanation and demo of atomic layer deposition (ALD) of copper metal on glass. Precursors are copper(I) chloride and hydrogen, processed in a hot-wall tube quartz tube
.. show full overview
An explanation and demo of atomic layer deposition (ALD) of copper metal on glass. Precursors are copper(I) chloride and hydrogen, processed in a hot-wall tube quartz tube furnace.
10 torr operating pressure
500 sccm argon sweep/purge gas constantly flowing
75 sccm CuCl argon pulse gas (17 seconds including flow controller lag)
100 sccm H pulse gas (14 seconds including flow controller lag)
7 second purge time between pulses
100mm quartz tube furnace diameter
415*C deposition temperature
350*C CuCl evaporation temperature
Substrates are mostly borosilicate glass cleaned with RCA clean
The "good" samples shown in the video are about 750 cycles (about 9 hours
Main ref:
https://sci-hub.se/https://doi.org/10.1002/cvde.19970030107
Also helpful:
https://sci-hub.se/https://doi.org/10.1063/1.5087759
https://sci-hub.se/10.1149/2.0261501jss
https://sci-hub.se/https://doi.org/10.1016/0022-0248(92)90191-K
Alicat flow controller manuals (hard to find via website navigation):
https://documents.alicat.com/manuals/DOC-MANUAL-MC.pdf
https://documents.alicat.com/manuals/old/Gas_Flow_Controller_Manual_rev7.pdf
https://documents.alicat.com/Alicat-Serial-Primer.pdf
RCA clean: https://en.wikipedia.org/wiki/RCA_clean
CuCl synthesis: http://wwwchem.uwimona.edu.jm/lab_manuals/c1901exp35.html
Support Applied Science on Patreon: https://www.patreon.com/AppliedScience
2021x4
Underwater laser cutting and silver sintering to make ceramic circuit boards
Episode overview
Thermal stress cracking can be completely avoided by CO2 laser cutting thin alumina sheets underwater. I also show how to formulate and apply silver paste, then sinter in a kiln to
.. show full overview
Thermal stress cracking can be completely avoided by CO2 laser cutting thin alumina sheets underwater. I also show how to formulate and apply silver paste, then sinter in a kiln to produce double-sided ceramic printed circuit boards with conductive vias.
60W CW CO2 laser at 80% power. 10mm/sec. Standard lens focal length (50mm). 2mm water above ceramic. 180 passes to cut through 0.75mm thick alumina.
Silver paste: 97% silver powder, 3% glass powder by mass. Particle size 1 micron or less. Add poly vinyl alcohol mold release until desired consistency reached.
Paste applied with 4 mil thick vinyl stencil. Dried in air 10 minutes, then rapidly brought up to 900*C, held for 10 minutes, then rapidly brought back down to room temperature. Total cycle about 45 minutes.
I measured electrical conductivity of the finished traces from my process with vinyl stencils: 4 milliohms per square at 10 micron final thickness. This is pretty close to the Dupont published spec ( less than 2 milliohm/sq at 16 micron thick)
Underwater CO2 laser cutting reference: https://sci-hub.se/10.1016/J.JEURCERAMSOC.2011.06.015
60W laser cutter: https://www.ebay.com/itm/294386493292
Ceramic sheets at McMaster: https://www.mcmaster.com/alumina/nonporous-alumina-ceramic-sheets-and-bars/
Ceramic PCB prototypes: https://ceramic-pcb.com/product/alumina-pcb-al2o3-pcb-prototypes-online/
Quickfire kiln: https://kruegerpottery.com/products/par_quikfire6
Raspberry Pi picoReflow oven controller: https://apollo.open-resource.org/mission:resources:picoreflow
Silver powder: https://www.ebay.com/itm/122525930519
Glass glaze: https://www.amazon.com/dp/B0044SCR6O
Macor: https://www.mcmaster.com/materials/material~glass-mica-ceramic/
Dupont silver paste: https://www.dupont.com/content/dam/dupont/amer/us/en/transportation-industrial/public/documents/en/LF131.pdf
Binders for ceramic powder: https://digitalfire.com/article/binders+for+ceramic+bodies
PVA mold release: https://www.tappl
2021x5
Season finale
X-ray timelapse of fluid movement in plants, stop-motion animation, sensor teardown/repair
Episode overview
This episode has no summary.
This episode has no summary.
If there are missing episodes or banners (and they exist on TheTVDB) you can request an automatic full show update:
Request show update
Update requested